Heavy Duty Deep Hole Skiving, Rolling and Burnishing Machine is a new type of efficient machine, independently developed by our company reference to the technology of the similar foreign machines. The machine is equipped with large power, strong rigidity, wide margin of machining process and extremely high machining efficiency, is the ideal equipment for all kinds of cylindrical workpieces with deep holes.
his machine can process a variety of mechanical hydraulic oil cylinder, cylindrical workpiece holes and ladder holes, etc. The machine is mainly used for boring and rolling processing, machine tool adopting the precision boring cutter rotating scrape, rolling processing technology. Remove chips in front when boring and scraping and the boring way is to push boring, granted by the oil tank in central of boring bar, remove chips on the head of a bed. The rolling is the post-tensioning, applies the high-speed scraping and boring rolling head, can processing efficiently the oil cylinder, reversing the traditional process of a rough boring, glossy boring, grinding cylinder, the production efficiency is the traditional process of 5 to 10 times.
Application of this machine will have an epoch-making revolution for the oil cylinder production. Cylindricity and alignment of processing workpieces is very high, cutting and rolling speed can reach 1 m/min with the cylinder produced by cold drawn pipe, cutting and rolling speed can reach 0.3 m/min with the cylinder produced by hot rolled pipe. Finish the molding at the first time.
Machine bed is manufactured by high quality cast iron, with strong rigidity and strong stability. Boring bar box spindle is drove by 70KW ac servo motor, boring bar box spindle is drove by servo motor, wide speed range, large output torque, feed system uses 48NM ac servo motor driven double rack transmission, smooth feeding, long service life and can adapt to the needs of all kinds of deep hole machining process, workpiece loading card adopts tight hydraulic cylinder, stable and reliable, easy handling, electrical system adopts centralized control CNC system, can be interactive, graphical display, flexible operation, safeand reliable. In production it is suitable for mass production can also be suitable for small batch production.
Machine tool is equipped with large capacity automatic chip removal machine, drum magnetic separator, collect automatically iron into attle box, cooling fluid can be recycled by precision filtration.
Precision of bore diameter: drilling hole IT8 ~ IT9; Boring hole IT7.
Roundness: 0.036mm/Ф200mm (after the fine boring).
Cylindricity: 0.05/500mm (after the fine boring).
Roughness: Heavy boring: Ra6.3um. Fine boring: Ra1.6um. Rolling: Ra0.4um.
1. The supplier will supply operation, maintenance and technical training to electrical personnel for the end user of machine tool for free at the scene, mainly including operation, maintenance, maintenance and other basic knowledge training and workshop practice.
2. The quality guarantee period of equipment is one year from the date of final acceptance certificate signed. Problems of the quality guarantee period, the supplier is responsible for free replacement of parts and components, the supplier will give response in (10) hours after receiving a user fault information.
3. Half a year from the date of final acceptance certificate signed, supplier will send personnel to visit the customer at the scene and guide the buyer's personnel for a comprehensive secondary maintenance of the equipment. Replace dirty oil and wearing parts for free.
4. In ten years from the date of final acceptance certificate signed, we supply the end user of machine tool maintenance services at the scene, only charge trip money, room and board.
|
Item |
Parameter |
Working scope |
Boring hole diameter range |
Φ38-Φ250mm |
Workpiece length |
3000mm |
|
Boring bar box spindle parameters |
Center height |
> 350mm |
Leading end of cone hole boring bar box spindle |
Φ85mm 1: 20 |
|
The spindle speed range |
50-1000r/min Ac frequency conversion stepless speed regulation ) |
|
Output shaft torque |
≥1500N.m |
|
Feed parameters |
Feed speed range |
5-2000mm/min (stepless) |
Plate moving fast |
3m/min |
|
Machining accuracy |
Locate the length |
0-6m |
Workpiece surface roughness of boring |
≤Ra3.2μm |
|
Workpiece surface roughness of rolling |
≤Ra0.4μm |
|
Workpiece machining straightness |
≤0.05/500 mm |
|
Workpiece machining roundness |
≤0.036/200mm |
|
Motor capacity |
Boring bar motor power |
70KW Ac servo motor |
Feed motor |
48NM Ac servo motor |
|
Hydraulic pump station motor |
3KW Ac motor |
|
Output cooling pump motor power |
11 KW one set, 7.5KW one set |
|
Automatic chip removal motor power |
1.5KW one set |
|
Magnetic separator motor power |
0.75KW one set |
|
Centralized lubrication motor |
0.75KW one set |
|
Others |
Head of the biggest pre-tightening force for the workpiece |
50KN |
The cooling system flow |
600L/min |
|
Cooling system rated pressure |
0.36Mpa |
|
Magnetic separator flow |
600L/min |